Genesis Series Cone Crusher

AGGRETEK’s line of GENESIS Cone Crushers is the most diverse product line on the market, including a broad range of sizes and features. From aggregates to mining, no matter which model you need, you can be confident that we have engineered it to meet the most common industry concerns to give you better results.

Complete connectivity and optimised control system for high throughput and reduced maintenance

Achieve maximum throughput with the new range of GENESIS cone crushers available in GEN250, GEN350 and GEN450 models, specifically-designed for the aggregates industry. With an integrated user-friendly control system, these configurable, safe crushers are suitable for even your toughest applications.

Suitable for even your toughest applications, our cone crushers are built using direct customer input and feedback, making them the most reliable and maintenance friendly options on the market. We give you speed flexibility of speed for the versatility and productivity that you need. Revolutionize your mining projects with the GENESIS Cone Crusher.

Remote monitoring – all day, every day
Representing the latest in smart technology and connectivity for your operation, our cone crushers are connected to the cloud, providing operational and asset health monitoring metrics 24/7.

Advanced automation and control system
Advanced overload sensing technology detects crushing force overload, and if desired, the advanced automation system can take necessary corrective action. The same system can be used to optimize your crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters. This means improved efficiency and lower cost for your business.

Machine optimisation software
OEM software is designed to safely operate the machine at its peak performance. It has self-diagnostic capabilities, incorporating state-of-the art operator logs. The crusher is ready for integration with most protocols and central/plant control systems. Your crusher is protected so it maintains high reliability. Liner life is increased and the crusher provides a consistent product capacity and gradation.

Improved consistency of particle size
The innovative software helps maintain desired output through power-based control or particle size analysis, which automatically adjusts the close-side settings. The benefit is increased consistency of particle size.

Remote data visibility
You can remotely monitor operational and health metrics of the crusher, and set alarm limits with push notifications available on your mobile phone, thanks to the remote data visibility. You have visibility to key metrics such as tonnage, PSD, liner life, and other key health and operational metrics. This allows better decision- making for the operation. No more being kept in the dark.

Maximum reduction ratios
With a combination of variable speed and large throw, GENESIS cone crushers provide high reduction ratios. Because of their efficient crushing action, the crushers have a large power utilization per cone diameter. The high cavity density improves inter-particular crushing action for end products, with a more consistent gradation and superior product shape (cubicity).

Ease of installation
The GENESIS Cone Crushers GEN250, GEN350 and GEN450 are easy to install. The unit (crusher, lubricant and hydraulic skids) arrives onsite at your project’s location on a structural frame that can be mounted to a concrete foundation or mobile unit. With the Aggretek machine control system it is ready to go or it can easily be connected to the plant’s central control system.

After-sales service
You receive the benefits of Aggretek’s supply chain and 100 percent integrated unit of supplied components.

You know that we will be on board with you all the way with options including:

■ technical advice and audits

■ complementary products such as crusher liners and supply of spares

■ on-site and workshop service (rebuilds, retrofits and modernisations)

■ optimization software to integrate your entire project.

We optimise complete crushing circuits and utilize a crushing plant simulation to ensure you find the best crusher for your application.

Additionally, we offer service agreements and training so that your operators will know how best to operate your GENESIS cone crushers safely and efficiently.

IMPERIAL

GENESIS 250 Capacity

Setting (Inch)

Short-Head Fine

3/8

Short-Head Medium

1/2

Short-Head Medium

5/8

Short-Head Coarse

3/4

Standard Fine

7/8

Standard Fine

1

Standard Fine

1-1/4

Standard Medium

1-1/2

Standard Coarse

1-3/4

GENESIS 250 Capacity

st/hr (Min)

Short-Head Fine

90

Short-Head Medium

120

Short-Head Medium

140

Short-Head Coarse

150

Standard Fine

160

Standard Fine

170

Standard Fine

190

Standard Medium

210

Standard Coarse

220

GENESIS 250 Capacity

st/hr (Max)

Short-Head Fine

110

Short-Head Medium

140

Short-Head Medium

170

Short-Head Coarse

170

Standard Fine

180

Standard Fine

190

Standard Fine

210

Standard Medium

230

Standard Coarse

250

GENESIS 350 Capacity

Setting (Inch)

Short-Head Fine

3/8

Short-Head Medium

1/2

Short-Head Medium

5/8

Short-Head Coarse

3/4

Standard Fine

7/8

Standard Fine

1

Standard Fine

1-1/4

Standard Medium

1-1/2

Standard Coarse

1-3/4

GENESIS 350 Capacity

st/hr (Min)

Short-Head Fine

200

Short-Head Medium

220

Short-Head Medium

240

Short-Head Coarse

250

Standard Fine

270

Standard Fine

300

Standard Fine

320

Standard Medium

350

Standard Coarse

370

GENESIS 350 Capacity

st/hr (Max)

Short-Head Fine

290

Short-Head Medium

340

Short-Head Medium

340

Short-Head Coarse

360

Standard Fine

350

Standard Fine

390

Standard Fine

420

Standard Medium

450

Standard Coarse

480

GENESIS 450 Capacity

Setting (Inch)

Short-Head Fine

3/8

Short-Head Medium

1/2

Short-Head Medium

5/8

Short-Head Coarse

3/4

Standard Fine

7/8

Standard Fine

1

Standard Fine

1-1/4

Standard Medium

1-1/2

Standard Coarse

1-3/4

GENESIS 450 Capacity

st/hr (Min)

Short-Head Fine

180

Short-Head Medium

230

Short-Head Medium

280

Short-Head Coarse

320

Standard Fine

340

Standard Fine

370

Standard Fine

420

Standard Medium

490

Standard Coarse

500

GENESIS 450 Capacity

st/hr (Max)

Short-Head Fine

210

Short-Head Medium

260

Short-Head Medium

330

Short-Head Coarse

380

Standard Fine

400

Standard Fine

450

Standard Fine

510

Standard Medium

590

Standard Coarse

610

Major Dimensions (inch)

Adjustment ring max diameter

GEN250

79-1/2

GEN350

106-4/5

GEN450

110-5/8

Major Dimensions (inch)

Inside diameter of feed hopper

GEN250

37-1/2

GEN350

42-3/5

GEN450

52-2/7

Major Dimensions (inch)

Clearing stroke travel

GEN250

3-1/2

GEN350

3-1/2

GEN450

4

Major Dimensions (inch)

Height from base to top of feed hopper

GEN250

64-4/9

GEN350

71-8/9

GEN450

79-5/6

Major Dimensions (inch)

Base to bottom of oil piping

GEN250

15-3/4

GEN350

15-3/4

GEN450

10-5/6

Major Dimensions (inch)

Base to bottom of main frame hub

GEN250

4-1/2

GEN350

7-4/5

GEN450

3

Major Dimensions (inch)

Base to top of feed plate

GEN250

54-1/6

GEN350

53-1/3

GEN450

66-4/5

Major Dimensions (inch)

Hub diameter of main frame

GEN250

34-2/3

GEN350

16-4/5

GEN450

19-2/3

Major Dimensions (inch)

Crusher centerlines to main frame flange

GEN250

30-1/3

GEN350

40-5/7

GEN450

49-1/5

Major Dimensions (inch)

Clearance required to remove countershaft assembly

GEN250

70-6/7

GEN350

81

GEN450

97-1/4

Major Dimensions (inch)

Crusher centerline end of countershaft

GEN250

46-3/5

GEN350

53

GEN450

64-4/7

Major Dimensions (inch)

Crusher centerline to countershaft housing face

GEN250

31-1/7

GEN350

36-1/6

GEN450

42-1/3

Major Dimensions (inch)

Clearance required to remove head assembly

GEN250

95-2/7

GEN350

114

GEN450

125-2/5

Major Dimensions (inch)

Clearance required to remove bowl assembly

GEN250

101-1/6

GEN350

110

GEN450

121-1/2

METRIC

GENESIS 250 Capacity

Setting (mm)

Short-Head Fine

10

Short-Head Medium

13

Short-Head Medium

16

Short-Head Coarse

19

Standard Fine

22

Standard Fine

25

Standard Fine

32

Standard Medium

35

Standard Coarse

45

GENESIS 250 Capacity

mt/hr (Min)

Short-Head Fine

100

Short-Head Medium

130

Short-Head Medium

160

Short-Head Coarse

160

Standard Fine

180

Standard Fine

190

Standard Fine

210

Standard Medium

230

Standard Coarse

250

GENESIS 250 Capacity

mt/hr (Max)

Short-Head Fine

120

Short-Head Medium

150

Short-Head Medium

180

Short-Head Coarse

190

Standard Fine

200

Standard Fine

210

Standard Fine

230

Standard Medium

260

Standard Coarse

270

GENESIS 350 Capacity

Setting (mm)

Short-Head Fine

10

Short-Head Medium

13

Short-Head Medium

16

Short-Head Coarse

19

Standard Fine

22

Standard Fine

25

Standard Fine

32

Standard Medium

35

Standard Coarse

45

GENESIS 350 Capacity

mt/hr (Min)

Short-Head Fine

220

Short-Head Medium

250

Short-Head Medium

260

Short-Head Coarse

280

Standard Fine

300

Standard Fine

330

Standard Fine

350

Standard Medium

380

Standard Coarse

410

GENESIS 350 Capacity

mt/hr (Max)

Short-Head Fine

320

Short-Head Medium

370

Short-Head Medium

380

Short-Head Coarse

400

Standard Fine

390

Standard Fine

430

Standard Fine

460

Standard Medium

490

Standard Coarse

530

GENESIS 450 Capacity

Setting (mm)

Short-Head Fine

10

Short-Head Medium

13

Short-Head Medium

16

Short-Head Coarse

19

Standard Fine

22

Standard Fine

25

Standard Fine

32

Standard Medium

35

Standard Coarse

45

GENESIS 450 Capacity

mt/hr (Min)

Short-Head Fine

190

Short-Head Medium

250

Short-Head Medium

310

Short-Head Coarse

350

Standard Fine

370

Standard Fine

410

Standard Fine

460

Standard Medium

540

Standard Coarse

560

GENESIS 450 Capacity

mt/hr (Max)

Short-Head Fine

230

Short-Head Medium

290

Short-Head Medium

370

Short-Head Coarse

410

Standard Fine

450

Standard Fine

500

Standard Fine

560

Standard Medium

650

Standard Coarse

670

Major Dimensions (mm)

Adjustment ring max diameter

GEN250

2020

GEN350

2713

GEN450

2810

Major Dimensions (mm)

Inside diameter of feed hopper

GEN250

953

GEN350

1082

GEN450

1328

Major Dimensions (mm)

Clearing stroke travel

GEN250

89

GEN350

89

GEN450

102

Major Dimensions (mm)

Height from base to top of feed hopper

GEN250

1637

GEN350

1826

GEN450

2028

Major Dimensions (mm)

Base to bottom of oil piping

GEN250

400

GEN350

400

GEN450

275

Major Dimensions (mm)

Base to bottom of main frame hub

GEN250

115

GEN350

198

GEN450

77

Major Dimensions (mm)

Base to top of feed plate

GEN250

1376

GEN350

1354

GEN450

1697

Major Dimensions (mm)

Hub diameter of main frame

GEN250

880

GEN350

427

GEN450

500

Major Dimensions (mm)

Crusher centerlines to main frame flange

GEN250

770

GEN350

1034

GEN450

1250

Major Dimensions (mm)

Clearance required to remove countershaft assembly

GEN250

1800

GEN350

2057

GEN450

2470

Major Dimensions (mm)

Crusher centerline end of countershaft

GEN250

1184

GEN350

1346

GEN450

1640

Major Dimensions (mm)

Crusher centerline to countershaft housing face

GEN250

791

GEN350

919

GEN450

1075

Major Dimensions (mm)

Clearance required to remove head assembly

GEN250

2420

GEN350

2896

GEN450

3185

Major Dimensions (mm)

Clearance required to remove bowl assembly

GEN250

2570

GEN350

2794

GEN450

3085

GENESIS® 250

Durable, low-profile design that can be fitted onto a portable chassis
Inverted tramp release cylinders for cleaner hydraulics
Integrated CSB
Single head bushing for easier maintenance and reduced operating costs

GENESIS® 350

Generates chips quickly and easily in high-stress applications with high force
Hydraulics with bypass release to protect the crusher from mechanical overload and protect the hydraulic cylinders from failures in the accumulator bladder
Tramp release cylinders provide both clamping pressure for crushing and clearing action for tramp events
Mobile closed circuit plant
Easily mounted and transported on a portable cone/screen chassis

GENESIS® 450

Ideal as a secondary crusher after a jaw crusher or tertiary crusher for aggregate, asphalt or concrete products
Gives more usable aggregate per ton processed than competitive models in its class
Can accept up to 25% larger ores due to its 1.3 m (52 in) head diameter, large feed opening, high-pivot-point crushing action and wide crushing stroke

AGGREGATE TECHNOLOGIES GROUP

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