GENESIS Series Cone Crusher

AGGRETEK’s line of Raptor Cone Crushers is the most diverse product line on the market, including a broad range of sizes and features. From aggregates to mining, no matter which model you need, you can be confident that we have engineered it to meet the most common industry concerns to give you better results.

FEATURES

Remote monitoring – all day, every day
Representing the latest in smart technology and connectivity for your operation, our cone crushers are connected to the cloud, providing operational and asset health monitoring metrics 24/7.

Advanced automation and control system
Advanced overload sensing technology detects crushing force overload, and if desired, the advanced automation system can take necessary corrective action. The same system can be used to optimise your crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters. This means improved efficiency and lower cost for your business.

Machine optimisation software
OEM software is designed to safely operate the machine at its peak performance. It has self-diagnostic capabilities, incorporating state-of-the art operator logs. The crusher is ready for integration with most protocols and central/plant control systems. Your crusher is protected so it maintains high reliability. Liner life is increased and the crusher provides a consistent product capacity and gradation.

Improved consistency of particle size
The innovative software helps maintain desired output through power-based control or particle size analysis, which automatically adjusts the close-side settings. The benefit is increased consistency of particle size.

Remote data visibility
You can remotely monitor operational and health metrics of the crusher, and set alarm limits with push notifications available on your mobile phone, thanks to the remote data visibility. You have visibility to key metrics such as tonnage, PSD, liner life, and other key health and operational metrics. This allows better decision- making for the operation. No more being kept in the dark.

Maximum reduction ratios
With a combination of variable speed and large throw, GENESIS cone crushers provide high reduction ratios. Because of their efficient crushing action, the crushers have a large power utilisation per cone diameter. The high cavity density improves inter-particular crushing action for end products, with a more consistent gradation and superior product shape (cubicity).

Ease of installation
The GENESIS Cone Crushers GEN250, GEN350 and GEN450 are easy to install. The unit (crusher, lubricant and hydraulic skids) arrives onsite at your project’s location on a structural frame that can be mounted to a concrete foundation or mobile unit. With the Aggretek machine control system it is ready to go or it can easily be connected to the plant’s central control system.

After-sales service
You receive the benefits of Aggretek’s supply chain and 100 percent integrated unit of supplied components.

You know that we will be on board with you all the way with options including:

technical advice and audits

complementary products such as crusher liners and supply of spares

on-site and workshop service (rebuilds, retrofits and modernisations)

optimisation software to integrate your entire project.

We optimise complete crushing circuits and utilise a crushing plant simulation to ensure you find the best crusher for your application.

Additionally, we offer service agreements and training so that your operators will know how best to operate your GENESIS cone crushers safely and efficiently.

Complete connectivity and optimised control system for high throughput and reduced maintenance

Achieve maximum throughput with the new range of GENESIS cone crushers available in GEN250, GEN350 and GEN450 models, specifically-designed for the aggregates industry. With an integrated user-friendly control system, these configurable, safe crushers are suitable for even your toughest applications.

GENESIS Cone Crusher — the toughest cone crushers on the market

Suitable for even your toughest applications, our cone crushers are built using direct customer input and feedback, making them the most reliable and maintenance friendly options on the market. We give you speed flexibility of speed for the versatility and productivity that you need. Revolutionise your mining projects with the GENESIS Cone Crusher.

GENESIS® 250

  • Durable, low-profile design that can be fitted onto a portable chassis

  • Inverted tramp release cylinders for cleaner hydraulics

  • Integrated CSB

  • Single head bushing for easier maintenance and reduced operating costs

GENESIS® 350

  • Generates chips quickly and easily in high-stress applications with high force
  • Hydraulics with bypass release to protect the crusher from mechanical overload and protect the hydraulic cylinders from failures in the accumulator bladder
  • Tramp release cylinders provide both clamping pressure for crushing and clearing action for tramp events
  • Mobile closed circuit plant
  • Easily mounted and transported on a portable cone/screen chassis

GENESIS® 450

  • Ideal as a secondary crusher after a jaw crusher or tertiary crusher for aggregate, asphalt or concrete products

  • Gives more usable aggregate per ton processed than competitive models in its class

  • Can accept up to 25% larger ores due to its 1.3 m (52 in) head diameter, large feed opening, high-pivot-point crushing action and wide crushing stroke

IMPERIAL

GENESIS 250 Capacity
Setting (Inch)
Short-Head Fine
3/8
Short-Head Medium
1/2
Short-Head Medium
5/8
Short-Head Coarse
3/4
Standard Fine
7/8
Standard Fine
1
Standard Fine
1-1/4
Standard Medium
1-1/2
Standard Coarse
1-3/4
GENESIS 250 Capacity
st/hr (Min)
Short-Head Fine
90
Short-Head Medium
120
Short-Head Medium
140
Short-Head Coarse
150
Standard Fine
160
Standard Fine
170
Standard Fine
190
Standard Medium
210
Standard Coarse
220
GENESIS 250 Capacity
st/hr (Max)
Short-Head Fine
110
Short-Head Medium
140
Short-Head Medium
170
Short-Head Coarse
170
Standard Fine
180
Standard Fine
190
Standard Fine
210
Standard Medium
230
Standard Coarse
250
GENESIS 350 Capacity
Setting (Inch)
Short-Head Fine
3/8
Short-Head Medium
1/2
Short-Head Medium
5/8
Short-Head Coarse
3/4
Standard Fine
7/8
Standard Fine
1
Standard Fine
1-1/4
Standard Medium
1-1/2
Standard Coarse
1-3/4
GENESIS 350 Capacity
st/hr (Min)
Short-Head Fine
200
Short-Head Medium
220
Short-Head Medium
240
Short-Head Coarse
250
Standard Fine
270
Standard Fine
300
Standard Fine
320
Standard Medium
350
Standard Coarse
370
GENESIS 350 Capacity
st/hr (Max)
Short-Head Fine
290
Short-Head Medium
340
Short-Head Medium
340
Short-Head Coarse
360
Standard Fine
350
Standard Fine
390
Standard Fine
420
Standard Medium
450
Standard Coarse
480
GENESIS 450 Capacity
Setting (Inch)
Short-Head Fine
3/8
Short-Head Medium
1/2
Short-Head Medium
5/8
Short-Head Coarse
3/4
Standard Fine
7/8
Standard Fine
1
Standard Fine
1-1/4
Standard Medium
1-1/2
Standard Coarse
1-3/4
GENESIS 450 Capacity
st/hr (Min)
Short-Head Fine
180
Short-Head Medium
230
Short-Head Medium
280
Short-Head Coarse
320
Standard Fine
340
Standard Fine
370
Standard Fine
420
Standard Medium
490
Standard Coarse
500
GENESIS 450 Capacity
st/hr (Max)
Short-Head Fine
210
Short-Head Medium
260
Short-Head Medium
330
Short-Head Coarse
380
Standard Fine
400
Standard Fine
450
Standard Fine
510
Standard Medium
590
Standard Coarse
610
Major Dimensions (inch)
Adjustment ring max diameter
GEN250
79-1/2
GEN350
106-4/5
GEN450
110-5/8
Major Dimensions (inch)
Inside diameter of feed hopper
GEN250
37-1/2
GEN350
42-3/5
GEN450
52-2/7
Major Dimensions (inch)
Clearing stroke travel
GEN250
3-1/2
GEN350
3-1/2
GEN450
4
Major Dimensions (inch)
Height from base to top of feed hopper
GEN250
64-4/9
GEN350
71-8/9
GEN450
79-5/6
Major Dimensions (inch)
Base to bottom of oil piping
GEN250
15-3/4
GEN350
15-3/4
GEN450
10-5/6
Major Dimensions (inch)
Base to bottom of main frame hub
GEN250
4-1/2
GEN350
7-4/5
GEN450
3
Major Dimensions (inch)
Base to top of feed plate
GEN250
54-1/6
GEN350
53-1/3
GEN450
66-4/5
Major Dimensions (inch)
Hub diameter of main frame
GEN250
34-2/3
GEN350
16-4/5
GEN450
19-2/3
Major Dimensions (inch)
Crusher centerlines to main frame flange
GEN250
30-1/3
GEN350
40-5/7
GEN450
49-1/5
Major Dimensions (inch)
Clearance required to remove countershaft assembly
GEN250
70-6/7
GEN350
81
GEN450
97-1/4
Major Dimensions (inch)
Crusher centerline end of countershaft
GEN250
46-3/5
GEN350
53
GEN450
64-4/7
Major Dimensions (inch)
Crusher centerline to countershaft housing face
GEN250
31-1/7
GEN350
36-1/6
GEN450
42-1/3
Major Dimensions (inch)
Clearance required to remove head assembly
GEN250
95-2/7
GEN350
114
GEN450
125-2/5
Major Dimensions (inch)
Clearance required to remove bowl assembly
GEN250
101-1/6
GEN350
110
GEN450
121-1/2

METRIC

GENESIS 250 Capacity
Setting (mm)
Short-Head Fine
10
Short-Head Medium
13
Short-Head Medium
16
Short-Head Coarse
19
Standard Fine
22
Standard Fine
25
Standard Fine
32
Standard Medium
35
Standard Coarse
45
GENESIS 250 Capacity
mt/hr (Min)
Short-Head Fine
100
Short-Head Medium
130
Short-Head Medium
160
Short-Head Coarse
160
Standard Fine
180
Standard Fine
190
Standard Fine
210
Standard Medium
230
Standard Coarse
250
GENESIS 250 Capacity
mt/hr (Max)
Short-Head Fine
120
Short-Head Medium
150
Short-Head Medium
180
Short-Head Coarse
190
Standard Fine
200
Standard Fine
210
Standard Fine
230
Standard Medium
260
Standard Coarse
270
GENESIS 350 Capacity
Setting (mm)
Short-Head Fine
10
Short-Head Medium
13
Short-Head Medium
16
Short-Head Coarse
19
Standard Fine
22
Standard Fine
25
Standard Fine
32
Standard Medium
35
Standard Coarse
45
GENESIS 350 Capacity
mt/hr (Min)
Short-Head Fine
220
Short-Head Medium
250
Short-Head Medium
260
Short-Head Coarse
280
Standard Fine
300
Standard Fine
330
Standard Fine
350
Standard Medium
380
Standard Coarse
410
GENESIS 350 Capacity
mt/hr (Max)
Short-Head Fine
320
Short-Head Medium
370
Short-Head Medium
380
Short-Head Coarse
400
Standard Fine
390
Standard Fine
430
Standard Fine
460
Standard Medium
490
Standard Coarse
530
GENESIS 450 Capacity
Setting (mm)
Short-Head Fine
10
Short-Head Medium
13
Short-Head Medium
16
Short-Head Coarse
19
Standard Fine
22
Standard Fine
25
Standard Fine
32
Standard Medium
35
Standard Coarse
45
GENESIS 450 Capacity
mt/hr (Min)
Short-Head Fine
190
Short-Head Medium
250
Short-Head Medium
310
Short-Head Coarse
350
Standard Fine
370
Standard Fine
410
Standard Fine
460
Standard Medium
540
Standard Coarse
560
GENESIS 450 Capacity
mt/hr (Max)
Short-Head Fine
230
Short-Head Medium
290
Short-Head Medium
370
Short-Head Coarse
410
Standard Fine
450
Standard Fine
500
Standard Fine
560
Standard Medium
650
Standard Coarse
670
Major Dimensions (mm)
Adjustment ring max diameter
GEN250
2020
GEN350
2713
GEN450
2810
Major Dimensions (mm)
Inside diameter of feed hopper
GEN250
953
GEN350
1082
GEN450
1328
Major Dimensions (mm)
Clearing stroke travel
GEN250
89
GEN350
89
GEN450
102
Major Dimensions (mm)
Height from base to top of feed hopper
GEN250
1637
GEN350
1826
GEN450
2028
Major Dimensions (mm)
Base to bottom of oil piping
GEN250
400
GEN350
400
GEN450
275
Major Dimensions (mm)
Base to bottom of main frame hub
GEN250
115
GEN350
198
GEN450
77
Major Dimensions (mm)
Base to top of feed plate
GEN250
1376
GEN350
1354
GEN450
1697
Major Dimensions (mm)
Hub diameter of main frame
GEN250
880
GEN350
427
GEN450
500
Major Dimensions (mm)
Crusher centerlines to main frame flange
GEN250
770
GEN350
1034
GEN450
1250
Major Dimensions (mm)
Clearance required to remove countershaft assembly
GEN250
1800
GEN350
2057
GEN450
2470
Major Dimensions (mm)
Crusher centerline end of countershaft
GEN250
1184
GEN350
1346
GEN450
1640
Major Dimensions (mm)
Crusher centerline to countershaft housing face
GEN250
791
GEN350
919
GEN450
1075
Major Dimensions (mm)
Clearance required to remove head assembly
GEN250
2420
GEN350
2896
GEN450
3185
Major Dimensions (mm)
Clearance required to remove bowl assembly
GEN250
2570
GEN350
2794
GEN450
3085

Make the Competition See Red

Our expertise stems from the many years of working with the largest aggregate companies in the world and having seen almost every application for aggregate machinery out there.

From the building of machinery in the early years we know what works and what doesn’t. From our extensive time in the field with producers, we have a strong understanding of what is required to keep an end user profitable, and we are always available to assist.

AGGREGATE TECHNOLOGIES GROUP

Corporate Headquarters
150 Isidor Ct. Suite 103
Sparks, Nevada 89441
USA
West Coast Sales
Sparks, NV
+1 775-686-6900
East Coast Sales
Poughkeepskie, NY
+1 775-335-5480
Distribution Center
Sparks, NV
Engineering Division
Maddison, WI
Dealer Relations
Seattle, WA
Service Division
Billings, MT

SALES DEPARTMENT
Office: 775-686-6900
sales@aggretek.com
PURCHASING / LOGISTICS
logistics@aggretek.com
Office: 775-686-6900 ext. 125
PARTS DEPARTMENT
parts@aggretek.com
Office: 775-686-6900 ext. 123
SERVICE DEPARTMENT
service@aggretek.com
Office: 775-686-6900
DEALER DEVELOPMENT
dealers@aggretek.com
Office: +1 775-223-9441